ClabAir+ Physicochemical Laboratory Environmental Control Technology

ClabAir+ Physicochemical Laboratories: Enhanced Safety & Energy Efficiency

Physicochemical laboratories are facilities for enterprises, institutions and research bodies to test and analyze physicochemical indicators of materials and products. They are commonly equipped with environment-sensitive devices such as electron microscopes, high-precision balances, plasma mass spectrometers, chromatographs, thermogravimetric analyzers and infrared spectrometers. Meanwhile, flammable, explosive and volatile chemical substances are regularly used, which impose strict requirements on the environmental hardware, software, design, construction and operation of such laboratories.
Many existing physicochemical laboratories suffer from various operational issues due to flaws in planning, design, construction and equipment configuration, particularly persistent safety hazards and excessive energy consumption. Accordingly, operators are placing growing emphasis on building laboratories that feature safety, stable performance and high energy efficiency.
Freshair has adapted its proven air quality control system — widely implemented in pathology laboratories of over 600 hospitals — for physicochemical laboratory applications. The system covers diversified air distribution control, precision low-temperature plasma technology, temperature and humidity regulation, as well as intelligent environmental control with real-time monitoring of formaldehyde and xylene. We deliver forward-looking ClabAir+ physicochemical laboratories tailored to clients’ needs.
Diversified Air Distribution Control for Improved Safety

Diversified Air Distribution Control for Improved Safety

Targeted R&D and Testing Verification

Freshair’s R&D bases in Wuxi and Foshan are equipped with state-of-the-art spatio-temporal integration testing systems and full-condition airflow simulation laboratories. These facilities support in-depth research, including analysis on the dispersion of bioaerosols and chemical contaminants, as well as precise evaluation of how new aerodynamic products affect indoor airflow fields.

ClabAir Air Distribution Design Considering Human Thermal Plume

 

-Scientific Air Change Rate Regulation

菲克第二定律

In accordance with Fick's Second Law

J=-D*dC/dX

Take the volatilization of chemical reagents in physicochemical laboratories as an example:
J:Volatilization rate of chemical reagents in test tubes or samples.
D:Diffusion coefficient. The value varies for different decorative materials due to differences in surface density and internal structure.
dC:Concentration difference of the reagent between the reagent surface and ambient air
dX:Thickness of the interface between the reagent and air.

When ventilation volume increases, the value of dC rises. In accordance with Fick's Second Law, the volatilization rate of chemical reagents will accelerate accordingly. Therefore, once ventilation exceeds a certain threshold, the reagent concentration in the air can hardly be reduced further. Instead of relying merely on conventional displacement ventilation, Freshair adopts diversified air distribution control technologies to effectively cut down airborne reagent concentration in physicochemical laboratories and create a safer working environment.

Excerpts of Freshair Phys-Chem Lab Design Specifications

-Risk Control Inverted Triangle Model

For the control of hazardous factors in physicochemical laboratories, Freshair advocates applying the inverted triangle model for risk management and control, namely the Hierarchy of Controls Pyramid.

Risk Control Inverted Triangle Model

Process Layout

In light of the operational characteristics of physicochemical testing laboratories, a safe and comfortable working environment shall be established. Office areas shall be separated from experimental areas, forming non-controlled zones and controlled zones respectively.
A physicochemical laboratory shall be equipped with offices, archives (report drafting room), sample receiving and storage rooms, large instrument rooms, small instrument rooms, balance rooms (glass volumetric apparatus calibration room), chemical experiment and sample pre-treatment rooms, drying rooms, washing rooms, ultrapure water preparation rooms, darkrooms and reagent storage rooms.

Laboratory Wastewater Disposal and Treatment

The selection of drainage systems shall be determined based on the properties, flow rate and discharge pattern of wastewater, as well as on-site drainage conditions.
Wastewater containing hazardous substances to be discharged externally must be separated from domestic sewage and other waste liquids. For relatively pure solvent waste liquids or valuable reagents, a cost-benefit analysis shall be conducted to assess the feasibility of recovery and reuse. All wastewater with toxic and harmful substances must undergo proper treatment and meet national discharge standards before being discharged into the urban sewer network. A water purification system is recommended for physicochemical laboratories. Large-scale food testing laboratories with high water consumption shall adopt a central water purification system.
Laboratories for sample pre-treatment and chemical analysis involving strong acids and alkalis, as well as facilities with potential splashing or explosion risks, shall be equipped with emergency showers nearby.
In washing rooms and other areas generating waste liquids, dedicated collection barrels shall be provided for classified collection, recovery and disposal. Ordinary laboratory wastewater may be directly sent to the wastewater treatment station. High-concentration acid and alkaline wastewater shall be neutralized prior to delivery to the treatment station. Wastewater containing radionuclides shall be classified into long-lived and short-lived categories according to their half-lives and treated separately. Large physicochemical laboratories are advised to build on-site supporting wastewater treatment stations.

Planning & Design Consultancy

Gao Zhenjian

TEL 139 5183 2535
He specializes in laboratory design and construction for universities and research institutions, with extensive experience in constant temperature & humidity laboratories, cleanrooms, biosafety laboratories and laboratory animal centers. He has participated in laboratory construction projects for well-known institutions including Shanghai Jiao Tong University, East China Normal University, Nanjing University, Nanjing University of Science and Technology, and Ningbo Research Institute of Northwestern Polytechnical University. Having earned widespread recognition for his work, he is a reliable project designer you can trust.

  • Laboratory Design for Universities & Research Institutions
  • Full-discipline Detailed Design Services
  • Bidding, Tendering & Procurement
  • On-site Project Implementation & Management
  • Training, Operation & Maintenance Management
恒温恒湿实验室设计师

Ge Bin

TEL 180 133 04511
With decades of experience in laboratory construction technologies, the professional boasts solid expertise in designing laboratories for scientific research, inspection and QC, as well as facilities complying with GLP and GMP standards. His portfolio also covers cell preparation labs, animal housing, biosafety laboratories, physical and chemical labs, and high-precision constant temperature & humidity cleanrooms. We strive to build laboratory spaces that are safe, practical, innovative, energy-efficient, eco-friendly and intelligent.

  • Project Consultation and Planning
  • Demand Analysis and Custom Services
  • Preliminary Design and Data Handover
  • General Layout and Process Design
  • Full-discipline Detailed Design Lead
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